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1.POP ROLL FORMING MACHINE

Product Description:

The pop roll forming machine is a versatile and portable piece of equipment designed for on-site roll forming operations. Its compact and lightweight construction allows for easy transportation and installation, making it an ideal choice for construction sites and remote locations. This roll forming machine is equipped with multiple roll forming stations, each with sets of rollers or forming dies. It offers exceptional versatility, capable of producing a wide range of profiles and shapes, including roofing panels, wall cladding, gutters, and steel frames. By customizing the tooling, different profiles can be created to meet specific project requirements.

The control panel of the machine allows operators to adjust various parameters, such as the speed of the roll forming process and the position of the rollers. This ensures precise and consistent production, while the built-in cutting mechanism enables accurate cutting of the roll-formed profile to the desired length. Durability is a key feature of this roll forming machine. Its sturdy frame and high-quality materials, such as steel, ensure stability, precision, and longevity. The machine incorporates safety features such as emergency stop buttons and safety guards to prioritize operator safety during operation. Ease of use is another advantage of this roll forming machine. It is designed with user-friendly controls, facilitating quick setup, tooling changes, and maintenance. The high production speed capability of the machine allows for efficient manufacturing of roll-formed profiles, reducing production time.

With its exceptional versatility, portability, and quality control, the pop roll forming machine is a reliable solution for on-site roll forming needs. It delivers consistent and high-quality roll-formed profiles, making it an indispensable tool for metal fabrication in various construction applications.

2.GYPSUM ROLL FORMING MACHINE

Product Description:

The gypsum roll forming machine is a specialized piece of equipment designed for the efficient production of high-quality gypsum board profiles. It is widely used in the construction industry to create various gypsum board components with precision and accuracy.

This roll forming machine features multiple roll forming stations equipped with rollers or forming dies. These stations gradually shape the gypsum material as it passes through the machine, ensuring consistent and uniform profiles. Whether it's wall studs, ceiling channels, corner beads, or other gypsum board profiles, this machine offers customization options to meet specific project requirements.

Precision is a key feature of the gypsum roll forming machine. The rollers or forming dies are engineered to shape the gypsum material with tight tolerances, resulting in precise and high-quality gypsum board profiles. This ensures that the produced components are consistent and meet the required standards.

The machine provides control over the production process. Operators can adjust the speed of the roll forming process to optimize output based on project needs. Additionally, some machines incorporate a cutting mechanism that allows for accurate cutting of the roll-formed profiles to desired lengths, enhancing efficiency and reducing material waste.

Durability and construction are important considerations. The gypsum roll forming machine is built with robust materials, such as steel, to withstand the demands of continuous production. This ensures stability, longevity, and reliable operation in various working conditions.

3.ROOFING SHEET ROLL FORMING MACHINE

Product Description:

A roofing sheet roll forming machine is a specialized piece of equipment used in the manufacturing process of roofing sheets. It is designed to transform flat metal coils into continuous roofing profiles with uniform shapes and dimensions. The machine utilizes a roll forming process, which involves passing the metal coils through a series of rollers to gradually shape them into the desired roofing profile.

This component holds the metal coil and feeds it into the roll forming machine. It unwinds the coil in a controlled manner to ensure a smooth and consistent material flow.

These stations are the heart of the machine, where the actual shaping of the metal coil takes place. The stations consist of sets of rollers arranged in a specific sequence. Each set of rollers gradually bends the metal into the desired profile, such as corrugated or trapezoidal shapes. The number and arrangement of the roll forming stations depend on the complexity of the roofing profile.

Once the desired length of the roofing sheet is formed, a cutting mechanism is used to separate it from the continuous coil. This can be achieved through various methods, such as flying shear or hydraulic cutting, depending on the specific machine design.

A roofing sheet roll forming machine is equipped with a control system that regulates the speed, length, and other parameters of the production process. It ensures precision and consistency in the shape and size of the roofing sheets being produced.

Roofing sheet roll forming machines are commonly used in the construction industry for the production of metal roofing sheets. They offer several advantages, including high production efficiency, consistent product quality, and flexibility to produce different profiles.

4.CRIMPING MACHINE ROLL FORMING MACHINE

Product Description:

A crimping machine is a specialized device used in various industries for joining or sealing two or more pieces of material together. It is commonly employed in electrical, automotive, and HVAC (Heating, Ventilation, and Air Conditioning) applications. The machine utilizes pressure and force to create a secure and reliable connection by deforming or reshaping the materials being joined

The crimping process involves placing the materials, such as wires, cables, or connectors, into the designated crimping tool or die set. The die set contains specifically shaped indentations that match the desired crimp profile. Once the materials are correctly positioned, the machine exerts pressure to deform the metal or plastic components, ensuring a tight and durable connection.

Crimping machines come in various sizes and configurations to accommodate different crimping tasks. They can be operated manually, hydraulically, or pneumatically, depending on the application and required force. Manual crimping machines are often used for low-volume operations, while hydraulic and pneumatic machines offer increased speed and efficiency for high-volume production.

While crimping machines are used for joining and sealing various materials, roll forming machines are employed to shape continuous metal strips into specific profiles. These machines offer efficiency, precision, and versatility, contributing to the production of high-quality and customized products in their respective domains.

These machines are equipped with safety features, such as shields and interlocks, to protect operators from accidents during the crimping process. Additionally, they may include adjustable settings to control the crimping force, ensuring consistent and accurate results.

5.DECKING SHEET ROLL FORMING MACHINE

Product Description:

The decking sheet roll forming machine is a specialized industrial equipment designed to produce high-quality decking sheets used in construction projects. Decking sheets, also known as roof or floor decking, are widely employed in commercial and residential buildings to create strong and durable flooring or roofing systems.

The roll forming machine for decking sheets consists of a series of rollers and other components that transform flat metal coils into the desired decking sheet profile

The process begins with the uncoiler, which holds the metal coil and feeds it into the machine. The coil is unwound and released gradually to maintain a continuous flow of material.

The metal coil is then fed into the roll forming machine through a feeding system, which ensures precise and consistent feeding of the material. The feeding system typically includes leveling rollers to flatten the coil and ensure uniform thickness.

: The heart of the machine is a series of roll forming stations. Each station consists of sets of rollers positioned strategically to gradually shape the flat metal coil into the desired decking sheet profile. These rollers apply pressure and gradually bend the metal into the required shape.

Once the metal has been formed into the decking sheet profile, a cutting system is employed to cut the sheet to the desired length. This system can be either a flying cutoff or a stationary shear, depending on the machine's design.

The decking sheet roll forming machine is equipped with a control system that manages and regulates the entire production process. It includes programmable logic controllers (PLCs) and human-machine interface (HMI) panels, allowing operators to set parameters such as length, speed, and other specifications.

The decking sheet roll forming machine is a crucial piece of equipment in the construction industry, enabling the efficient production of strong and durable decking sheets for flooring and roofing applications. Its precise and automated process ensures consistent quality and productivity, making it an essential tool for manufacturers in the building sector.

6.CABLE TRAY ROLL FORMING MACHINE

Product Description:

A cable tray roll forming machine is a specialized piece of equipment used in the manufacturing of cable trays. Cable trays are structural components used in electrical installations to support and route cables in a safe and organized manner. The roll forming machine plays a crucial role in the production process by forming the raw materials into the desired shape and profile of the cable tray.

The machine consists of a sturdy frame that provides the necessary structural support and stability. It is usually made of high-quality steel to ensure durability and precision during the manufacturing process.

At the beginning of the production line, there is an uncoiler that holds the coil of raw material, typically steel or aluminum. The uncoiler feeds the material into the roll forming machine continuously.

The heart of the machine is the series of roll forming stations. These stations consist of sets of rollers that gradually shape the flat coil into the desired profile of the cable tray. Each set of rollers is strategically positioned to perform specific bending, folding, and cutting operations.

The roll forming machine incorporates a control system that governs the overall operation and coordination of various components. It allows operators to set parameters such as speed, length, and profile of the cable tray, ensuring consistency and accuracy throughout the manufacturing process.

A cable tray roll forming machine is a sophisticated industrial equipment designed to streamline the production of cable trays. It combines precision engineering, automation, and advanced controls to efficiently transform raw materials into high-quality cable tray components that meet industry standards and specifications.

To ensure operator safety, cable tray roll forming machines are equipped with safety features such as emergency stop buttons, protective covers, and sensors to detect material jams or malfunctions.

7.REINFORCEMENT ROLL FORMING MACHINE

Product Description:

A reinforcement roll forming machine is a specialized piece of equipment used in the construction industry to shape and process reinforcing steel bars, commonly known as rebars. These machines play a crucial role in the production of reinforced concrete structures, which are widely used in building foundations, bridges, highways, and other structural projects.

The reinforcement roll forming machine consists of a series of rollers, typically arranged in a vertical or horizontal configuration, that gradually shape and deform a continuous length of steel into the desired profile. The steel bars used in the machine are typically made of carbon steel and are characterized by their strength and ability to withstand heavy loads.

The roll forming process begins with a coil or straight bar of steel being fed into the machine. As the steel passes through the rollers, it undergoes a series of bending, shaping, and twisting operations, gradually forming the desired profile. The machine's rollers are carefully designed with specific contours and dimensions to ensure accurate and consistent shaping of the steel bars

Reinforcement roll forming machines are often equipped with computer numerical control (CNC) systems, which allow for precise control over the shaping process. CNC technology enables operators to program the machine with specific dimensions and profiles, ensuring accurate and repeatable results. This level of automation also reduces the chances of human error, improving the quality and consistency of the produced rebars.

A reinforcement roll forming machine is a specialized tool used in the construction industry to shape and process rebars for reinforced concrete structures. Its ability to shape steel bars accurately, quickly, and consistently makes it an essential piece of equipment in the production of high-quality reinforced concrete elements.

Modern reinforcement roll forming machines often come with advanced features such as automatic feeding systems, straightening units, and cutting mechanisms. These additional components further streamline the production process, enabling continuous operation and minimizing downtime.

8.DOOR FRAME PROFILE ROLL FORMING MACHINE

Product Description:

The Door Frame Profile Roll Forming Machine is a specialized industrial equipment designed to efficiently produce door frame profiles through a continuous roll forming process. It is an essential machine used in the manufacturing of door frames for various applications, including residential, commercial, and industrial buildings.

This machine operates by feeding a coil of metal strip, typically steel, into the roll forming system. The metal strip passes through a series of rollers, each with a specific shape and contour. As the strip progresses through the rollers, it undergoes a gradual transformation, taking on the desired profile of a door frame.

The Door Frame Profile Roll Forming Machine offers several advantages over traditional manufacturing methods. It provides high production efficiency, as it can produce door frame profiles at a rapid pace. The machine also offers excellent accuracy and repeatability, ensuring consistent quality across each profile produced. Moreover, the roll forming process eliminates the need for secondary operations like welding or assembly, reducing labor costs and enhancing overall productivity.

The heart of the machine is the roll forming system, which consists of a series of rollers arranged in a specific sequence. Each roller set imparts a particular shape and contour to the metal strip, gradually forming it into the door frame profile. The rollers are precisely engineered to maintain tight tolerances, ensuring consistent and accurate profile dimensions.

The Door Frame Profile Roll Forming Machine is a crucial piece of equipment in the manufacturing industry, specifically for door frame production. With its ability to efficiently transform metal strips into precise door frame profiles, it plays a significant role in meeting the demand for high-quality and standardized door frames in construction projects.

The machine is equipped with a control system that allows operators to set parameters such as feed speed, profile dimensions, and cutting length. It ensures precise control over the entire roll forming process, enabling customization and flexibility in production.

9.C&Z -PURLIN ROLL FORMING MACHINE

Product Description:

C&Z purlin roll forming machines are advanced industrial equipment designed to produce high-quality C-shaped and Z-shaped steel purlins used in the construction industry. Purlins are structural components primarily used in roofing and wall systems to provide support and distribute loads. The roll forming process involves passing a coil of steel through a series of rollers that gradually shape the metal into the desired profile.

These roll forming machines are specifically engineered to handle the production of C and Z purlins efficiently and accurately. They are typically equipped with a series of adjustable rollers and cutting tools that can be customized to produce different sizes and dimensions of purlins. The machines are designed to handle various thicknesses of steel coils, allowing for flexibility in manufacturing different types of purlins for diverse construction applications.

One of the key features of C&Z purlin roll forming machines is their ability to streamline the production process. These machines can operate continuously, producing purlins with consistent shapes and sizes at a high production rate. They are equipped with precise control systems that ensure accurate bending and cutting, minimizing errors and waste. Additionally, some advanced models may incorporate computer numerical control (CNC) technology, which allows for easy programming and automation, further enhancing productivity and efficiency.

The C&Z purlin roll forming machines are designed to offer user-friendly operation and quick setup. They typically come with intuitive control panels that enable operators to input the necessary parameters for the desired purlin dimensions. The machines may also include automatic adjustment systems that reduce the need for manual adjustments during production, saving time and effort. Safety features such as emergency stop buttons and protective covers are incorporated to ensure a secure working environment.

These machines are known for their durability and robust construction. They are built with high-quality materials and components to withstand the demanding conditions of industrial production. The rollers and cutting tools are made of hardened steel, ensuring longevity and resistance to wear and tear. The overall design of the machines promotes stability and smooth operation, contributing to their reliability and long service life.

C&Z purlin roll forming machines are essential equipment for the efficient and precise manufacturing of C-shaped and Z-shaped steel purlins. They offer a combination of advanced features, such as high production rates, customization capabilities, user-friendly operation, and durability. With their ability to streamline the production process and deliver consistent quality, these machines play a crucial role in the construction industry, contributing to the creation of robust and reliable structures.

10.Z PURLIN PROFILE ROLL FORMING MACHINE

Product Description:

A Z Purlin Profile Roll Forming Machine is a specialized piece of equipment used in the manufacturing industry to produce Z-shaped purlin profiles. Purlins are horizontal structural members used to support the load of a roof or wall. They play a crucial role in providing strength and stability to steel structures.

The roll forming machine is designed to efficiently and accurately create Z-shaped purlins from coiled metal sheets. It consists of several components and features that work together to transform the raw material into the desired profile.

Z Purlin Profile Roll Forming Machines are known for their high efficiency and accuracy in producing consistent and high-quality purlin profiles. They are widely used in the construction industry for applications such as steel buildings, warehouses, and industrial structures.

: Modern roll forming machines are equipped with advanced control systems. These systems allow operators to input specific parameters, such as purlin dimensions, lengths, and production speeds. The control system ensures precise operation and provides real-time monitoring of the machine's performance.

Once the Z-shaped profile is formed, the roll forming machine incorporates a cutting system to shear the purlins to the desired length. This can be accomplished through various methods, such as hydraulic shearing or flying cutoff techniques.

The heart of the machine lies in the roll forming stations. These stations consist of a series of rollers arranged in a specific sequence. Each roller gradually bends the metal sheet into the desired Z-shaped profile. The number of roll forming stations can vary depending on the complexity and length of the purlin profile.

Before entering the roll forming section, the metal sheet passes through a leveling system. This process eliminates any potential deformations or irregularities, ensuring a flat and uniform surface.

11.ANGLE PROFILE ROLL FORMING MACHINE

Product Description:

An angle profile roll forming machine is a specialized industrial equipment used to fabricate angle profiles with consistent and precise dimensions. It is commonly employed in the manufacturing and construction industries for producing various types of angles, such as L-shaped angles, U-shaped angles, and custom-designed profiles

The machine operates on the principle of roll forming, which involves passing a flat strip of metal through a series of rolls that gradually shape it into the desired angle profile. The rolls on the machine are specially designed with progressively changing contours, allowing them to gradually bend and form the metal strip as it passes through.

The machine typically includes a decoiler or coil holder that feeds the metal strip into the roll forming section. The decoiler unwinds the coil, ensuring a continuous supply of material for the forming proce

This section consists of a series of roll stands or stations, each equipped with pairs of rolls. These rolls are precisely aligned to gradually shape the metal strip according to the desired angle profile. The number of roll stands depends on the complexity of the profile and the required level of precision.

Modern angle profile roll forming machines are equipped with advanced control systems. These systems utilize sensors, programmable logic controllers (PLCs), and human-machine interfaces (HMIs) to monitor and adjust various parameters, such as roll speed, material feed, and cutting operations.

The machines allow for easy adjustment and quick changeover between different profile designs, enabling manufacturers to meet varying customer demands efficiently.

An angle profile roll forming machine is a specialized piece of equipment that plays a crucial role in the production of high-quality angle profiles. By utilizing advanced roll forming technology, these machines offer precision, efficiency, and versatility, making them indispensable in the manufacturing and construction sectors.

12.ULTRA FORMING MACHINE

Product Description:

An ultra forming machine is a highly advanced piece of equipment used in various industrial applications for shaping and forming metal and other materials with exceptional precision and efficiency. It incorporates cutting-edge technology and engineering principles to deliver superior results in manufacturing processes.

The primary function of an ultra forming machine is to transform raw materials into desired shapes or components by subjecting them to extreme forces and carefully controlled processes. It utilizes hydraulic, mechanical, or electromagnetic systems to exert immense pressure on the materials, allowing for intricate shaping and molding.

One notable feature of an ultra forming machine is its ability to work with a wide range of materials, including metals such as steel, aluminum, titanium, and copper, as well as non-metallic materials like plastics and composites. This versatility makes it suitable for diverse industries such as automotive, aerospace, construction, and electronics.

The design of an ultra forming machine typically includes a robust frame or structure to withstand the immense forces generated during the forming process. It may also incorporate computer numerical control (CNC) systems and sophisticated software to precisely control the movements and operations of the machine.

Ultra forming machines are engineered to achieve exceptional accuracy and repeatability in forming complex shapes. They can produce intricate details and tight tolerances, ensuring consistent results across multiple production runs.

These machines offer flexibility in shaping materials, allowing for customization and adaptation to specific project requirements. They can be programmed to produce a wide range of shapes, contours, and patterns, enabling manufacturers to meet diverse customer demands.

Ultra forming machines are designed for high-speed operations, enabling rapid production and increased productivity. The advanced technology and automation integrated into these machines reduce cycle times and optimize manufacturing processes.

The extreme forces exerted by ultra forming machines can improve the mechanical properties of the formed materials. For example, it can increase the strength, durability, and structural integrity of metal components, making them suitable for demanding applications.

Ultra forming machines find applications in a wide range of industries. They can be used for deep drawing, hydroforming, stretch forming, extrusion, forging, and other forming processes, making them an essential tool for diverse manufacturing operations.

An ultra forming machine is a state-of-the-art equipment that revolutionizes the shaping and forming of materials. Its precision, customization capabilities, speed, and efficiency make it a valuable asset in modern manufacturing, enabling the production of complex components with exceptional quality and accuracy.